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Tin worm

Posted: Tue May 22, 2018 3:19 pm
by rutter123
Just cut away the nearside sill revealing this.....
IMG_20180522_151059.jpg

Re: Tin worm

Posted: Tue May 22, 2018 4:02 pm
by panky
Yuck, I think you found the nest.
Looks similar to what I found on my Minor Traveller :?

Re: Tin worm

Posted: Mon May 28, 2018 4:03 pm
by rutter123
It's bad, it's really bad, the whole area is shot.
IMG_20180528_154755.jpg

Re: Tin worm

Posted: Mon May 28, 2018 5:01 pm
by panky
Don't be too disheartened anything can be fixed.
My Traveller went from this

Image

to this

Image

in about 18 months, and that doesn't show the majority of the rot :roll: But I'll crack on until it's done then hopefully sell it and buy a valver :D

Re: Tin worm

Posted: Mon May 28, 2018 8:54 pm
by rutter123
Well looking at your Traveller on balance mine is fairly mild, there was only one of the original spot welds holding the top plate in situ, the rot has eaten away most of the mounting area and a good 6 inches of the inner sill and lower front inner wheel arch. Yes I can repair it but I'm gonna try to do it from the top by cutting away some of the internal metal and welding it back in after, otherwise it's rear axle out and fuel tank which makes it a big and no doubt more costly job. Luckily I've managed to salvage what's left of the top plate so I have a pattern to work to. Sadly this area of rust saw the demise of many bx's.

Re: Tin worm

Posted: Tue May 29, 2018 12:13 am
by panky
Would love to see how you tackle it as I've never done any major repairs on a BX. At least with the Morris there's no problem getting new panels - I just need a lot of them.

Re: Tin worm

Posted: Tue May 29, 2018 3:58 pm
by Defender110
Loving the Traveller ;-)

Re: Tin worm

Posted: Tue May 29, 2018 4:43 pm
by panky
Thanks. It will be beautiful once more - hopefully :D

Re: Tin worm

Posted: Tue May 29, 2018 4:49 pm
by panky
rutter123 wrote: Mon May 28, 2018 8:54 pm Well looking at your Traveller on balance mine is fairly mild, there was only one of the original spot welds holding the top plate in situ, the rot has eaten away most of the mounting area and a good 6 inches of the inner sill and lower front inner wheel arch. Yes I can repair it but I'm gonna try to do it from the top by cutting away some of the internal metal and welding it back in after, otherwise it's rear axle out and fuel tank which makes it a big and no doubt more costly job. Luckily I've managed to salvage what's left of the top plate so I have a pattern to work to. Sadly this area of rust saw the demise of many bx's.


How much evidence outwardly was there of the rot within.

Re: Tin worm

Posted: Tue Jun 26, 2018 4:22 pm
by rutter123
None really it started out as a few holes in the sill, after cutting that away it revealed a very rusty inner sill and jacking point which in turn revealing the very crusty axle mounting and inner arch, the rot has all been cut out and several pieces of new steel are currently tacked onto place with a strengthening plate purchased from Chevronics, my 30yr old welder is playing up so when the new one arrives I'll get the job finished

Re: Tin worm

Posted: Tue Jun 26, 2018 10:42 pm
by Jaba
Respect.
Its now up to us enthusiasts, or whatever we are, to keep on the road the few BXs that there are left.

Re: Tin worm

Posted: Thu Jun 28, 2018 4:40 pm
by Kitch
Been there, done that! It's a real dissection-type job.